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Yunlian Technology Co., Ltd. (formerly known as Jiangxi Xinsheng New Material Co., Ltd.) is a well-respected additive manufacturer and supplier. The company was established in 2003 and is located in Pingxiang City, Jiangxi Province. Yunlian Technology provides an excellent one-stop service, covering the research and development, production and sales of high-quality products, including polyethylene wax, oxidized polyethylene wax, environmentally friendly solid plasticizers and grease lubricants, etc. These products are widely used in Plastics, coatings, rubber and masterbatch industries. With continuous innovation and quality assurance, Yunlian Technology has established a solid reputation as a trusted and reliable supplier in the market.
Process Flow of Incorporating Polyethylene Wax into Masterbatch:
The process flow of incorporating polyethylene wax into masterbatch involves careful formulation and blending. The wax is typically melted and mixed with the carrier resin along with pigments and other additives. This mixture is then processed through extrusion or compounding equipment to create uniform pellets or granules of masterbatch.
Key Features and Characteristics of Polyethylene Wax for Masterbatch:
Polyethylene wax possesses key features that make it an ideal dispersing agent for masterbatch formulations. It has a low molecular weight, ensuring easy blending and compatibility with other components. Its waxy nature allows for even dispersion, reducing the risk of pigment agglomeration. The wax exhibits a high melting point, which contributes to its stability during processing and its ability to withstand elevated temperatures.
Functions of Polyethylene Wax in Masterbatch Formulations:
Polyethylene wax serves several essential functions in masterbatch formulations. As a dispersing agent, it ensures the uniform distribution of pigments and additives within the carrier resin, preventing clumping and achieving consistent coloration. The wax's lubricating effect improves processability, allowing for easier handling and processing of masterbatch materials. Moreover, its anti-blocking properties prevent particle adhesion, ensuring free-flowing pellets and minimizing production issues.
Advantages of Using Polyethylene Wax in Masterbatch:
The advantages of using polyethylene wax in masterbatch production are manifold. It provides cost-effective coloration solutions, as smaller amounts of pigment are needed to achieve the desired color intensity. The enhanced processability ensures smoother production, reducing downtime and improving manufacturing efficiency. Furthermore, the use of polyethylene wax leads to improved surface properties, such as enhanced gloss and reduced friction.
Frequently Asked Question
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Polyethylene wax for masterbatch serves as a carrier and dispersing agent for pigments and additives in masterbatch formulations. It facilitates the even distribution of functional components within the carrier resin, ensuring uniform coloration and consistent performance in the final plastic product.
The choice of polyethylene wax for masterbatch production depends on the specific requirements of the masterbatch formulation and the type of carrier resin. Different types of polyethylene wax, varying in molecular weight and melting point, are available to suit different applications and polymer matrices.
Polyethylene wax acts as a lubricating agent, reducing friction between polymer particles during processing. This improved flow and reduced stickiness make the masterbatch material easier to handle and process during extrusion, injection molding, or other manufacturing processes.
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